Wednesday, July 25, 2012

Creating Continuous Flow

Creating Continuous Flow: An Action Guide for Managers, Engineers & Production Associates Creating Continuous Flow narrows the focus of Learning to See from the door-to-door value stream perspective to achieving true continuous flow at your critical pacemaker processes. This new workbook explains in simple, step-by-step terms how to introduce and sustain lean flows of material and information in pacemaker cells and lines, a prerequisite for achieving a lean value stream. Creating Continuous Flow takes you to the next level in cellularization where you'll achieve even greater cost and lead time savings. You'll Learn:

learning to see lean

Learning to See: Value Stream Mapping to Add Value and Eliminate MUDA
Value-stream maps are the blueprints for lean transformations and Learning to See is an easy-to-read, step-by-step instruction manual that teaches this valuable tool to anyone, regardless of his or her background.
This groundbreaking workbook, which has introduced the value-stream mapping tool to thousands of people around the world, breaks down the important concepts of value-stream mapping into an easily grasped format. The workbook, a Shingo Research Prize recipient in 1999, is filled with actual maps, as well as engaging diagrams and illustrations.

quality engineering course

Just-In-Time Breakthrough: Implementing the New Manufacturing BasicsJust-in-time production (JIT) is receiving widespread recognition among US executives as the manufacturing system that helped make Japan a major competitor. With its proven capacity to streamline the manufacturing process, lower inventory, and improve product quality, JIT may be the basis for a renaissance in American manufacturing. This book details exactly what JIT is, how to implement it, and how to make it work in the context of American business and culture. The authors discuss how to assess opportunities for change with JIT, how to develop and plan the necessary changes in production and management, and ways of motivating middle management and other employees in a JIT

Tuesday, November 22, 2011

Only the ability to change makes lean manufacturing success

Lean Production
Lean production and material flow principles are booming. Often in
the implementation of such strategies, however, made mistakes, they
make a success strongly questioned. The MM-We talked to the lean
experts Benno Löffler, Managing Partner of Vollmer & Scheffczyk GmbH
in Hanover.
Mr. Loeffler, there are key data, such as the minimum or maximum size
of a company that make a change you "diet" makes sense or nonsense?
Benno Löffler, Managing Partner of Vollmer GmbH & Scheffczyk: "It's
important for a sustainable improvement is that the ability to change
is rooted in the company." Image: Vollmer & Scheffczyk
Loeffler: Yes. At most, the opinion of top management, that should
any other difference. There is no company, which harms a broad
improvement culture. As a rule, but in particular needs to change his
habits, the top management and leadership tools.
What expectations these companies approach you, and how realistic do
you think this one in general?

Seiton, Seiso, Seiketsu, Shitsuke

Terms of Japanese production. Autonomous Maintenance (Seiton) means
that are at a manufacturing plant operating staff responsible for
their smooth functioning and carry out measures to maintain and
improve the system state independently by (ongoing maintenance,
periodic inspection, maintenance / repair, etc.). It is based on a
planned maintenance program that checks a rotational basis, the
mechanical production requirements (Seiso) and are available for the
education and training of staff in relation to uncompromising quality
in the production (Seiketsu). The focus is clearly on the maintenance
prevention (Shitsuke), prevents the loss or reduction in benefits from

The 5S

The 5S-work design, in the German-speaking countries often 5A, is a
mainly used in the production industry and increasingly in the service
sector methodology used, the term applies to a defined area of
action. It is an idea from the Japanese production concepts. 5S is
used as a tool to make jobs and their environment safe, clean and
clear. Order and cleanliness are essential to improve the work
processes that run on them.
Goal of a 5S program is to make the jobs so that work can proceed
smoothly, as well as searches are long distances and waiting times and
can be worked with waste-free. A clean and tidy work environment is
also considered as a basis for quality work.
As a methodological tool, the 5S can be applied in all areas of an
organization, both in production, such as in services and
administration. The direct involvement of the affected employee
(employee participation) facilitates the discovery of vulnerabilities
and the implementation of improvements. It also helps in the

Friday, September 16, 2011

From the Lean idea to lean culture

(PA) Eschborn, 30.08.2011

For the sixth consecutive year is dedicated to the annual conference "Lean with KAIZEN ®" by the Japanese management philosophy of continuous improvement

In cooperation with the KAIZEN Institute Management Circle invites you on 28th and 29 A November of 2011 Annual Meeting "Lean with KAIZEN ®" in Stuttgart. In its sixth edition, the event is once again the potential of lean management to companies under scrutiny. The focus this year, the topics of leadership in the lean organization, organizational development and continuous improvement using lean management (KVM) in the company. In addition, this year's meeting is with two separate technical forums, especially for use of Kaizen in the manufacturing and the service industry in focus.

Thursday, August 12, 2010

Go risks and change something.

Remember always, that nothing remains as it is. Go risks and change something.
Trade, Economics, Finance, Banking & Insurance
Press release from: Bold work and consultancy
How important is the opening quote in view of the ongoing processes of change and the role of employees in companies that appeared on 11 June 2010 in a graphic way the Kaizen workshop in collaboration with the Darmstadt consultant Mr. Kühne.
First, Mr. Kuehne before certain elements of the Kaizen philosophy of working with the very different concepts, such as Poka Yoke, 5S, Heijunka, KPI, Kanban are connected. They all have in common is that the employee is using his experience at the heart of the company. Only with him together can be found and implemented continuous improvements sustainable.

Tuesday, June 29, 2010

revolution in manufacturing SMED system

A Revolution in Manufacturing: The SMED SystemThe heart of JIT is quick changeover methods. Dr. Shingo, inventor of the Single-Minute Exchange of Die (SMED) system for Toyota, shows you how to reduce your changeovers by an average of 98 percent! By applying Shingo's techniques, you'll see rapid improvements (lead time reduced from weeks to days, lower inventory and warehousing costs) that will improve quality, productivity, and profits.

Toyota Production System

Toyota Production System: Beyond Large-Scale Production
Here's the first information ever published in Japan on the Toyota production system (also known as Just-In-Time manufacturing). Here Ohno, who created JIT for Toyota, reveals the origins, daring innovations, and ceaseless evolution of the Toyota system into a full management system. You'll learn how to manage JIT from the man who invented it, and to create a winning JIT environment in your own manufacturing operation. The toyota production systems also forms the base for lean manufacturing.

Leaders guide planning execution

Getting the Right Things Done: A Leader's Guide to Planning and ExecutionFor companies to be competitive, leaders must engage people at all levels to focus their energy and enable them to apply lean principles to everything they do. Strategy deployment, called hoshin kanri by Toyota, has proven to be the most effective process for meeting this ongoing challenge. In Getting the Right Things Done, Pascal Dennis outlines the nuts and bolts of strategy deployment, answering two tough questions that ultimately can make or break a lean transformation: What kind of planning system is required to inspire meaningful company-wide continuous improvement? How might we change existing mental models that do not support a culture of continuous improvement? Getting the Right Things Done tells the story of a fictional midsized company, Atlas Industries, that needs to dramatically improve to compete with emerging rivals and meet new customer demands. While Atlas had already applied some basic lean principles, it had not really connected the people and business processes so that the company could dramatically improve using this leaders guide to planning and execution. Something was missing: a way of focusing and aligning the efforts of good people, and a delivery system, something that would direct the tools to the right places. The book provides readers with a framework for understanding the key components of strategy deployment: agreeing on True North for the company, working within the PDCA cycle, getting consensus through catch ball, the deployment leader concept, and A3 thinking. It links action to theory and reminds us that lean tools are only the means to an end, not ends in themselves. It takes a step-by-step instructional approach to the strategy deployment process. Through this unique combination, Getting the Right Things Done balances the human and technical dimensions of making strategy deployment a vital part of the daily culture of any company.

Sunday, June 27, 2010

Lean Lexicon

Lean Lexicon: A Graphical Glossary for Lean ThinkersWith help from the Lean Community, we made the new Third Edition of the Lean Lexicon even more valuable and useful. Starting with improvement ideas from Community members like you, we researched and added 21 definitions to the latest edition of this popular and indispensable reference book.
The expanded Third Edition, featuring 58 illustrations, defines 187 key lean terms from A3 Report to Yokoten. The new definitions include Lean Consumption and Lean Provision, the groundbreaking ideas on using lean principles to build a new producer-consumer model described in Lean Solutions by James Womack and Daniel Jones. True to the Lexicon's description as a "graphical glossary," we included consumption and provision maps. Here's the complete list of new lean terms added to lean lexicon :
* Genchi Genbutsu
* Hansei
* Jishuken
* Lean Consumption Maps
* Lean Provision
* Quality Function Deployment
* Shojinka
* Six Sigma
* Theory of Constraints
* Total Quality Management
* Yokoten
* Group Leaders
* Isolated Islands
* Lean Consumption
* Lean Provision Maps
* Preventive Maintenance
* Resident Engineer
* Quality Control Circle
* Team Leader
* Total Quality Control
* Work Element

Monday, June 14, 2010

5S in the lean enterprise

Apply the 5S in your lean enterprise as a matter of Kaizen.

Friday, March 5, 2010

lean manufacturing definition

Lean Manufacturing – A management philosophy focusing on reduction of the seven wastes (over-production, waiting time, transportation, processing, inventory, motion and scrap) in manufactured products. By eliminating waste, quality is improved, and production time and cost are reduced. Lean “tools” include constant process analysis, “pull” production, and mistake-proofing.

Tuesday, March 2, 2010

lean manufacturing

Useful information about lean manufacturing, Kaizen and the 5S